Design, simulate, and validate your battery pack virtually before spending a single dollar on physical prototyping. From cell selection to full system simulation, our Digital Twin platform accelerates time-to-market while reducing engineering risk.
Traditional battery pack development requires months of physical prototyping and testing. Our Digital Twin platform compresses this timeline by letting you iterate virtually, catching design issues before they become expensive physical failures.
Virtual iteration eliminates physical prototype cycles, getting your product to market months sooner.
Catch thermal, mechanical, and electrical issues digitally before committing to expensive hardware builds.
Test thousands of operating conditions, fault scenarios, and edge cases that would be impractical to replicate physically.
Our BMS hardware and software is simulated alongside the pack, ensuring seamless real-world deployment.
Whether you're designing a home battery, a commercial energy storage system, or a utility-scale installation, our Digital Twin adapts to your requirements.
Our Digital Twin supports a comprehensive library of cell form factors and chemistries. Select your cells, define your pack architecture, and let the platform handle the physics.
Ideal for residential and small C&I applications. Compact form factor with excellent energy density for space-constrained designs.
The workhorse of modern ESS. Balanced capacity-to-size ratio suitable for C&I and utility-scale deployments with fewer parallel strings.
Next-generation large-format cell for utility-scale projects. Fewer cells per pack means fewer connections, lower assembly cost, and improved reliability.
The gold standard for stationary storage. Excellent cycle life (6,000+), superior thermal stability, and no cobalt or nickel dependency.
Next-generation phosphate chemistry delivering 15-20% higher energy density than LFP while maintaining safety and cycle life advantages. The emerging choice for space-optimized ESS.
Highest energy density option for applications where space and weight are critical. Multiple formulations supported (NMC 622, 811, 955) with chemistry-specific thermal models.
Our Digital Twin runs coupled thermal, mechanical, and electrical simulations to validate your pack design under real-world operating conditions.
Understand heat generation, distribution, and dissipation across your entire pack under all operating conditions.
3D visualization of temperature distribution across cells, busbars, and enclosure during charge, discharge, and rest periods.
Simulate air cooling, liquid cooling, and phase-change material configurations to find the optimal thermal management strategy.
Model cell-to-cell thermal propagation scenarios to validate safety barriers and ensure UL 9540A compliance.
Test pack performance across deployment climates from Arizona desert heat to Minnesota winter cold using historical weather data.
Validate structural integrity, vibration resistance, and cell swelling management for long-term reliability.
Finite element analysis of enclosure, module frames, and mounting hardware under static and dynamic loading conditions.
Model cell expansion over lifecycle to ensure compression systems maintain optimal contact pressure through thousands of cycles.
Simulate transport vibration profiles and seismic events to validate pack integrity for shipping and installation environments.
Thermal-mechanical coupled analysis of busbar joints and interconnects to prevent loosening, hot spots, and fatigue failures.
Model cell balancing, fault scenarios, and BMS response to ensure safe and optimal electrical performance.
Simulate passive and active balancing strategies to minimize energy loss and maximize usable capacity across cell-to-cell variations.
Model short circuits, open circuits, ground faults, and insulation failures to validate BMS protection response and system safety.
Our BMS firmware runs inside the simulation, validating protection algorithms, communication protocols, and control logic in the virtual environment.
Electrochemical impedance spectroscopy models predict capacity fade and resistance growth over the full system lifetime.
Our structured workflow takes you from initial concept to a validated, simulation-proven battery pack design ready for first-article manufacturing.
Specify your application (residential, C&I, utility), target capacity, voltage range, power requirements, form factor constraints, and deployment environment.
Choose from our cell library (100Ah, 320Ah, 600Ah) and chemistry options (LFP, LMFP, NMC). Our AI recommends optimal configurations based on your requirements.
Configure series/parallel architecture, define module groupings, place busbars and sensors, design the enclosure, and integrate the BMS hardware model.
Execute coupled thermal, mechanical, and electrical simulations across hundreds of operating scenarios. Identify hotspots, stress points, and protection gaps automatically.
Review simulation results, iterate on design refinements, generate manufacturing specifications, and proceed to first-article prototype with confidence.
Contact our engineering team to discuss your battery pack requirements and see how our Digital Twin platform can accelerate your development timeline.
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